Summary
This machine is designed to safely and efficiently extract and assemble tube bundles of various heat exchangers. It has undergone structural strength testing and optimization, ensuring high performance and reliability.
Characteristics
- Safety and Structural Strength: The machine’s structural integrity has been verified by the Department of Concrete Structures at Dalian University of Technology, ensuring safety while maintaining a lightweight design.
- Simple and Efficient Operation: Easy to operate, reducing labor intensity and improving work efficiency.
- High Applicability: The machine can extract and assemble various types of heat exchanger tube bundles.
- Hydraulic Connection and Adjustment: Reliable and simple to operate, allowing easy hydraulic adjustments.
- Chain Power System: Uses a chain for powerful extraction, ensuring smooth and fast operation.
- Three Control Systems: The machine features manual, remote, and wired control systems for operational flexibility and safety.
- Low Failure Rate: Designed with harsh work environments in mind, the machine has reliable protection for vulnerable parts, minimizing failures. All components are standard and can be easily replaced if needed.
Power Supply
- The machine uses a three-phase power supply with a voltage of 380V (440V) ±10, frequency 50Hz (60Hz), determined by the local power grid.
- The diesel-powered bundle extractor uses a diesel engine (Cummins or Weichai brands available) and supports remote one-click start for easy operation.
Electric Bundle Extractor Technical Performance
| Model | Max Bundle Length (mm) | Max Bundle Diameter (mm) | Max Force (T) | Max Load (T) | Dead Weight (T) | Dimensions (L×W×H mm) | Total Power (kW) |
|---|---|---|---|---|---|---|---|
| SD100-6D | 6000 | 1000 | 15 | 20 | 3.5 | 9600×1200×1200 | 9 |
| SD120-6D | 6000 | 1200 | 20 | 20 | 3.5 | 9600×1400×1200 | 13.2 |
| SD140-6D | 6000 | 1400 | 30 | 30 | 4.8 | 9600×1600×1230 | 13.2 |
| SD180-6D | 6000 | 1800 | 40 | 40 | 6.1 | 9600×2000×1300 | 17.2 |
(Additional models omitted for brevity)
Diesel Power Bundle Extractor Technical Performance
| Model | Max Bundle Length (mm) | Max Bundle Diameter (mm) | Max Force (T) | Max Load (T) | Dead Weight (T) | Dimensions (L×W×H mm) | Diesel Engine Power (kW) |
|---|---|---|---|---|---|---|---|
| SD140-6DMP | 6000 | 1400 | 30 | 30 | 5 | 9600×1600×2250 | 53 |
| SD220-12DMP | 12000 | 2200 | 65 | 65 | 11 | 15600×2400×2400 | 53 |
| SD280-15DMP | 15000 | 2800 | 100 | 100 | 21 | 18600×3000×2450 | 53 |
Important Safety Measures and Precautions
- Store the machine on flat ground, sheltered from rain.
- Ensure the steel cable used for hoisting matches the load capacity.
- Avoid using a remote control with the same frequency within 100 meters to prevent accidental operation.
- Confirm the machine is in its initial position before starting or shutting down.
- Ensure the power capacity matches the machine’s power requirements, and the ground wire is correctly grounded.
(Additional safety measures omitted for brevity)
This document covers the major points in your provided operation manual. Let me know if you need further details or adjustments.