Common difficulties and suggestions for solutions
1.
Tube bundle stuck:
2.
- Reason: Serious corrosion between the tube bundle and the shell, accumulation of dirt, deformation of the tube bundle, etc.
- Solution: Regularly clean the tube bundle and the shell, use lubricants, and if necessary, adopt vibration or heating methods to assist in extraction.
- Prevention: Strengthen daily maintenance, regularly check the status of the tube bundle, and avoid deformation of the tube bundle.
Hydraulic system failure:
4.
- Reason: Hydraulic oil pollution, damage to hydraulic components, aging of seals, etc.
- Solution: Regularly replace hydraulic oil and filters, check hydraulic components, and replace damaged seals.
- Prevention: Keep the hydraulic system clean, avoid impurities from entering, and regularly check the oil level and pressure.
Motor overheating:
6.
- Reason: Excessive motor load, poor cooling effect, internal faults of the motor, etc.
- Solution: Check the motor load, ensure good ventilation, and replace the motor if necessary.
- Prevention: Reasonably select the motor power, and regularly check the motor temperature.
Control system failure:
8.
- Reason: Electrical circuit faults, damage to control elements, software program errors, etc.
- Solution: Check the electrical circuit, replace damaged elements, and reload the software program.
- Prevention: Regularly check the control system to ensure its normal operation.
Tube bundle deformation:
10.
- Reason: Improper installation, thermal expansion and contraction, corrosion, etc.
- Solution: Replace the deformed tube bundle and strengthen the quality control during the installation process.
- Prevention: Choose an appropriate tube bundle material and regularly check the status of the tube bundle.
Safety hazards:
12.
- Reason: Improper operation, inadequate protective measures, etc.
- Solution: Operate strictly in accordance with the operating procedures, wear protective equipment, and strengthen safety education.
- Prevention: Regularly check the safety devices of the equipment to ensure their effectiveness.
Other possible difficulties
· Improper equipment selection: Insufficient equipment tonnage, insufficient travel, etc.
· Complex working conditions: Narrow space, large number of tube bundles, harsh operating environment, etc.
· Unskilled personnel operation: Leading to operational errors and affecting work efficiency.
How to avoid these difficulties?
· Strengthen equipment maintenance: Regularly check various components of the equipment and timely replace worn-out components.
· Choose the right equipment: Select the appropriate equipment model and specification according to the working conditions.
· Strengthen personnel training: Improve the skill level of operators.
· Formulate detailed operating procedures: Standardize the operating process and reduce human errors.
· Establish a sound equipment management system: Ensure that the equipment is in a good operating state.
If you can provide a more specific usage scenario or problem, I can provide you with more targeted suggestions.