The fllwing are answers t sme cmmn questins abut the use f the bundle extractr, cvering issues that users and equipment maintenance persnnel may encunter:
I. Equipment usage issues
- The tube bundle cannt be clamped r the clamping frce is insufficient
- Causes:
- Prblems with the clamping device: Lse fixtures, damaged clamping mechanisms, insufficient hydraulic system pressure, etc.
- Irregular shape f the tube bundle: The irregular shape f the tube bundle makes it impssible fr the fixture t effectively clamp.
- Slutins:
- Check the clamping device, tighten lse blts, and replace damaged parts.
- Check the hydraulic system pressure, adjust the pressure r replace the damaged hydraulic pump.
- Adjust the fixture psitin t find the apprpriate clamping methd.
- The equipment runs with excessive nise
- Causes:
- Wear f mechanical transmissin cmpnents: Gears, bearings, chains, etc.
- Hydraulic system faults: Faulty hydraulic pumps, hydraulic valves, dirty hydraulic il, etc.
- Slutins:
- Inspect the transmissin cmpnents, replace wrn parts, and adjust the chain tensin.
- Clean the hydraulic system, replace the hydraulic il, and repair r replace faulty cmpnents.
1.The equipment runs slowly or unstably.
- Causes:
- Hydraulic system faults: Faulty hydraulic pumps, hydraulic valves, insufficient hydraulic il, etc.
- Mtr faults: Insufficient mtr pwer, mtr faults, etc.
- Cntrl system faults: Incrrect cntrl system parameters, sensr faults, etc.
- Slutins:
- Inspect the hydraulic system, repair r replace faulty cmpnents, and add hydraulic il.
- Inspect the mtr, replace the mtr r repair the mtr.
- Inspect the cntrl system parameters, adjust the parameters r replace faulty sensrs.
- The equipment cannt be started
- Causes:
- Pwer supply issues: Pr pwer cnnectin, blwn pwer fuse, lw pwer supply vltage, etc.
- Cntrl system faults: Cntrl system faults, etc.
- Slutins:
- Check the pwer cnnectin, replace the fuse, and ensure a nrmal pwer supply.
- Check the cntrl system and repair r replace faulty cmpnents.
II. Equipment maintenance issues
- Hw t perfrm regular maintenance n the equipment
- Maintenance cntent:
- Check the il level and add hydraulic il in time.
- Check the cleanliness f the il and replace the hydraulic il regularly.
- Check whether the cnnectins f each cmpnent are tight and tighten the lse blts in time.
- Inspect the transmissin device and replace the wrn parts.
- Check the safety prtectin device t ensure its nrmal functin.
- Maintenance frequency:
- Accrding t the usage envirnment and frequency, frmulate a reasnable maintenance plan. Generally, it is recmmended t perfrm a simple inspectin nce a week, a cmprehensive inspectin nce a mnth, and perfrm necessary maintenance accrding t the usage f the equipment.
- Hw t replace the hydraulic il
- Steps t replace the hydraulic il:
- Discnnect the pwer and shut dwn the equipment.
- pen the il drain valve f the hydraulic tank and drain the ld hydraulic il cmpletely.
- Clean the hydraulic tank and il filter element.
- Inject new hydraulic il and check the il level.
- Ntes:
- When replacing the hydraulic il, be sure t use the hydraulic il that meets the requirements f the equipment.
- Replacing the hydraulic il regularly can effectively extend the service life f the equipment and reduce the failure rate.
- Hw t handle cmmn faults
- Emergency situatins:
- In case f an emergency such as the equipment nt being able t start r the safety device malfunctining, the peratin shuld be stpped immediately and a prfessinal shuld be cntacted fr prcessing.
- ther faults:
- Fr cmmn faults, refer t the peratin manual fr crrespnding trubleshting. If it cannt be slved, cntact a prfessinal maintenance persn.
IV. thers
- Read the equipment peratin manual carefully t understand the functins and peratin prcedures f the equipment, and perate strictly in accrdance with the manual requirements.
- During the peratin, cncentrate and keep safety awareness t avid misperatin.
- Regularly perfrm safety inspectins, and deal with prblems prmptly t ensure the safe and reliable peratin f the equipment.
I hpe the abve infrmatin can help users and equipment maintenance persnnel better use and maintain the bundle extractr t ensure the safe and efficient peratin f the equipment!
