At present, there is no specific time requirement for the overall service life of the tube bundle extractor.
The tube bundle extractor plays an important role in industrial production. For example, the Mef express type tube bundle core extractor has multiple models to choose from, which can pull the heat exchanger tube bundle with a dead weight of 6 tons to 12 tons out of the heat exchanger shell, and is suitable for tube bundles with a diameter of 1.3 meters to 2.4 meters. There are two forms of self-propelled and hoisting, and it is also specially designed for offshore oil drilling platforms. Considering the high humidity and corrosion at sea, corresponding treatments have been made to extend the service life. The customized tube bundle extractor in Jiangsu mentioned that the heat exchanger tube bundle extractor is composed of mechanical systems, electrical systems, hydraulic systems, and control systems. During long-term use, due to factors such as wear, corrosion, and pollution, the performance of each component will gradually decline or even fail, but the specific service life is not mentioned. The manufacturer of the heat exchanger tube bundle extractor in Anhui mentioned the maintenance measures for the tube bundle extractor, including changing the gear oil once every two years, regularly filling the small trailer and large trailer chains and the main shaft butter of the reducer, replacing the hydraulic oil once a year, regularly cleaning up foreign objects in the extractor, and checking vulnerable parts. These maintenance measures help to extend the service life of the tube bundle extractor, but the specific duration cannot be determined. In conclusion, currently, there is no definite time requirement for the service life of the tube bundle extractor, and its service life is affected by many factors, such as the use environment and maintenance conditions.
What factors affect the service life of the tube bundle extractor?
The service life of the tube bundle extractor is affected by many factors. Firstly, the manufacturing quality of the equipment is one of the key factors. High-quality materials and exquisite workmanship can improve the durability of the equipment. For example, some manufacturers use high-strength steel and advanced processing technology when manufacturing the tube bundle extractor, making the equipment have better anti-wear and anti-corrosion properties. Secondly, the use environment of the equipment also has a great impact on its life. If used in harsh environments, such as high-temperature, high-humidity, and highly corrosive places, the life of the equipment may be greatly shortened. Just like the tube bundle extractor on an offshore oil drilling platform, due to the need to fully consider the high humidity and corrosion environment at sea, the equipment needs to be treated accordingly to extend its service life. Moreover, the frequency of use and maintenance of the equipment are also crucial. Frequent use can accelerate the wear of the equipment, while regular maintenance can timely detect and solve problems with the equipment, extending its service life. For example, regular maintenance measures such as changing the gear oil, filling the chain and reducer main shaft butter, and replacing the hydraulic oil can effectively extend the service life of the tube bundle extractor. In addition, the degree of operational compliance of the operator will also affect the life of the equipment. If the operator doesn’t operate the equipment in the proper way, such as overloading or speeding.
, it can cause damage to the equipment and shorten its life.
How to maintain the tube bundle extractor to extend its service life?
In order to extend the service life of the tube bundle extractor, a series of maintenance measures need to be taken. Firstly, regular cleaning is required. After long-term use, dust and debris will accumulate inside the tube bundle extractor, and regular cleaning is required to ensure normal operation. Cleaning includes cleaning the filter, purging the air duct, and checking whether the exhaust pipe is unobstructed. Regular cleaning can improve the drying efficiency and extend the service life of the equipment. Secondly, it is necessary to regularly check various components of the equipment. Such as checking whether the cylinder body is damaged, leaked, etc.; checking whether the splint is intact, whether the rubber pad in the splint is normal, and whether the easy-to-use handle is loose or other damage; checking whether the lubricator needs to be disassembled and cleaned and the lubricating oil replaced when its service life is reached; checking the inflation volume and outlet pressure of the compressor after a period of use to ensure the normal operation of the equipment. The cooling system also needs to be checked regularly to ensure its normal operation. In addition, during the use process, attention should be paid to the operational norms. Avoid overloading or speeding up the equipment, as overloading and speeding up not only cause damage to the equipment.
, but may also cause safety accidents. When operating the equipment, the operating status of the equipment should be constantly monitored. If abnormal sounds, vibrations, or temperature rises are found in the equipment, it should be shut down immediately for inspection and corresponding treatment measures should be taken. At the same time, operators should regularly inspect the equipment to detect and deal with potential problems in a timely manner.
Differences in the service life of different models of tube bundle extractors
There may be certain differences in the service life of different models of tube bundle extractors. Generally speaking, large models may have a relatively shorter service life due to their more complex structure and stronger carrying capacity, which may face greater wear and pressure during use. While small models may have a relatively longer service life due to their simpler structure and lower frequency of use. For example, the Mef express type tube bundle core extractor has 3 models to choose from, which can pull the heat exchanger tube bundle with a dead weight of 6 tons to 12 tons out of the heat exchanger shell, and is suitable for tube bundles with a diameter of 1.3 meters to 2.4 meters. Different models of equipment may differ in manufacturing materials, processes, and performance, which will also lead to differences in their service lives. In addition, the service life of different models of tube bundle extractors may also be different in different usage environments. For example, the tube bundle extractor used on offshore oil drilling platforms may be more affected by the high humidity and corrosion at sea, resulting in a shorter service life.
Relationship between the performance of various components of the tube bundle extractor and its service life
The performance of various components of the tube bundle extractor is closely related to its service life. For example, the mechanical system is responsible for the extraction and clamping operations of the tube bundle. If the components of the mechanical system are worn, loose, or damaged, it will affect the normal operation of the equipment and shorten its service life. The electrical system provides power and control signals. If there is a fault in the electrical system, it may cause the equipment to fail to start or operate unstably, affecting the service life of the equipment. The hydraulic system provides a power source to drive the movement of the mechanical system. If there is a leakage or unstable pressure in the hydraulic system, it will affect the performance and service life of the equipment. The control system is responsible for the coordination and control of the entire equipment. If there is a fault in the control system, it may cause the equipment to fail to operate normally or even cause a safety accident, shortening the service life of the equipment. In addition, components such as the clamping foot sheath also have an important impact on the service life of the equipment. When the clamping foot clamps the flange of the tube bundle shell, it is prone to friction with the flange of the tube bundle shell, causing damage to the clamping foot. The use of a clamping foot sheath can protect the clamping foot body and extend its service life, thereby indirectly extending the service life of the tube bundle extractor.
The impact of the marine environment on the service life of the tube bundle extractor
The marine environment has a significant impact on the service life of the tube bundle extractor. The high humidity and corrosive environment at sea will accelerate the corrosion of the equipment, reducing its service life. For example, the tube bundle extractor specially designed for offshore oil drilling platforms fully considers the high humidity and corrosion at sea, and the equipment has been treated accordingly to extend its service life. In the marine environment, the equipment also needs to withstand the influence of natural factors such as waves and sea breeze, which may cause increased vibration and impact on the equipment, accelerating wear and damage. In addition, maintenance and repair in the marine environment are more difficult, which will also affect the service life of the equipment. In order to reduce the impact of the marine environment on the service life of the tube bundle extractor, some measures can be taken, such as selecting corrosion-resistant materials, strengthening anti-corrosion measures, and performing regular maintenance.
The service life of the tube bundle extractor is affected by many factors, including manufacturing quality, use environment, frequency of use, maintenance and repair conditions, and the degree of operational compliance of the operator. The service life of different models of tube bundle extractors may vary, and the performance of each component is also closely related to the service life. The marine environment has a significant impact on the service life of the tube bundle extractor, and corresponding measures need to be taken to reduce this impact. To extend the service life of the tube bundle extractor, users should choose reliable equipment, use it properly, perform regular maintenance and repair, and strictly follow the operating procedures.
